This is the manual for the Mike2 inlay 3D printer. The print head of the Mike 1+ is identical in construction to the Mike2

The printer is intended for use in an office environment with adequate ventilation and room temperature.

The printer requires a mains connection with an earth connection for power.

For an optimal working position of the operator, it is recommended to place the printer on a table, desk or other surface that is raised about 80 - 120 cm above floor level. Please note that the machine weighs 32kg.

For standard operations, access is only required from the front of the machine.

The following elements are required for working safely with the 3D printer Mike 2 is recommended, especially for maintenance work:

  • Tweezers: This is necessary to safely remove material residues from the nozzle.
  • Thermal gloves: It is recommended to wear thermal gloves when cleaning the nozzle, as the nozzle may be hot during these procedures.

Thermoplastics for 3D printing can lead to the release of ultra-fine particles (UFPs) and volatile organic compounds (VOCs), depending on the thermoplastic used and the settings of the 3D printer. Above certain concentrations (threshold values, TLV), these emissions can pose a risk. The concentrations are influenced by the filament and adhesive used, the printing conditions (e.g. printing temperature), the room volume, the air exchange rate (AER) and the number of printers in a room.

Depending on your specific situation, please observe other safety measures, such as a filter and/or a special ventilation system.

The use of printing materials / filaments from different suppliers may require additional safety measures. Always refer to the relevant information from the supplier of such filaments/materials and the safety data sheet of each specific material.

GeBioM mbH cannot be held responsible for any adverse effects of the use and/or performance of these materials.

Static magnetic field hazard. Due to the static magnetic field caused by the magnets in the printer, keep a distance of at least 4 cm between implanted electronic medical devices and implants that contain ferromagnetic materials.
There is a potential risk of burns as the nozzle/print head can reach temperatures in excess of 200°C. Do not touch the nozzle with bare hands.

Unless otherwise specified, always allow the machine to cool down for at least 20 minutes before carrying out maintenance work or modifications to the print head.

Keep away from the drive belts at all times. There is a risk of pinching during operation.

The 3D printer Mike 2 contains moving parts. The force of the print bed is great enough to cause damage, so stay away from the print bed during operation.

Keep away from the drive belts at all times. There is a risk of crushing during operation.

 

Always unplug the appliance before carrying out cleaning or service work, unless otherwise specified.
The power supply unit should not be tampered with. If it needs to be replaced due to a malfunction, it must only be replaced with the same type of power supply by authorised personnel.

 

  An earthed main socket must be used. Ensure that the building installation has special means for overcurrent and short circuit.

 

Always disconnect the appliance from the power supply before carrying out maintenance and service work, unless otherwise specified.

 

Only trained personnel should reach into the control chamber of the machine (accessible from the bottom cover of the machine), with the electrical and electronic parts.

 

Do not place any objects filled with liquids, such as vases or cups, on, around or in the machine. Take care not to pour any liquids into the system. They can cause a breakdown and/or fire hazard.

 

The 3D inlay printer Mike 2 is a Fused Filament Fabrication (FFF) 3D printer. Its purpose is to print digital 3D models of insoles, which are created in the software GP Manager InsoleCAD The process is designed to transform the moulds into physical objects (inserts) by depositing molten thermoplastic material (known as filament) layer by layer.

The printer has been specially designed to work with the filament Addigy® FPU 79AR8 of the company Covestro developed. Although the printer accepts other filaments (brand and/or material type), the use of these filaments does not provide optimal results and in some cases can lead to permanent damage to the machine.

Warning: Using filament that has not been authorised by the manufacturer/sales representative will invalidate the printer's warranty.

This manual contains safety warnings and instructions that apply to the 3D printer, model "Mike 2" apply.

The following signs are used with the safety instructions.

Information that is helpful for carrying out an action or avoiding security problems.
General warning sign: Warning of a potentially dangerous situation if the safety instructions are not followed (ISO 7010-W001)
Magnetic field warning (ISO 7010-W006)
Warning of electrical voltage (ISO 7010-W012)
Warning of hot surface (ISO 7010-W017)
Warning of hand injuries (ISO 7010-W024)

The 3D printer Mike 2 may only be used after reading the safety instructions and the operating instructions.

Do not use the interior/chamber of the printer for any kind of storage.

Control the 3D printer Mike 2 always via the touchscreen on the front and/or the power switch on the back.

Do not use any material other than the compatible filament Addigy® FPU 79AR8 of the company Covestro into the print head.

Keep the front/door of the printer closed while the machine is in operating mode. Never reach into the machine during the printing process.

The main chamber of the machine (print chamber) has a backlight that indicates the machine status. The safe states for opening the front/door and entering the chamber are "Paused", "Idle" and "Print done", which are signalled by a steady or flashing green light.

All other light colours show "operating modes" in which the chamber must be closed. Further details on backlighting can be found in the operating manual in chapter 5.3.

Do not reach into the print area from the top of the printer. Only use the intended front side/door when removing the print object for cleaning and maintenance purposes.

Do not touch the nozzle/print head when reaching into the print area to remove the printed product. Nozzle parts become hot during printing.

Do not change any spare parts while the machine is in operating mode, unless expressly stated otherwise for maintenance or service reasons.

Always change the filament using the control panel (touchscreen) by following the standard procedure.

The 3D printer Mike 2 is not intended for use by persons with reduced physical and/or mental capabilities or lack of experience and knowledge, unless they are supervised or have received instructions on the use of the appliance from a person responsible for their safety.

Children should never use the machine unsupervised.

When moving the machine, always lift it from below. Do not lift the machine from the side. There is a high risk of damaging the functional structure of the printer. Information on unpacking the machine can be found in the instructions in the Quick Start Guide and in the operating manual in chapter 4 Preparing the printer.